For the demanding professional or serious hobbyist, the right compressor capacity and features are a must in ensuring projects are completed quickly and efficiently. For the majority of air compressors in the market, manufacturers have a standardized size based on the unit’s horsepower and gallon capacity.
An 80-gallon air compressor is one of the most frequently used and versatile models, as it offers a perfect balance of power and portability. While it’s small enough for home and garage use, it also delivers enough power to handle most commercial and industrial applications.
We understand that choosing an air compressor can be a daunting task. Considering that manufacturers often tout different features and benefits, it’s hard to know which model is the best investment.
To help you make an informed decision, we’ve compiled a list of the five best 80-gallon air compressors on the market. We’ve considered a variety of factors, such as power, portability, durability, and cost, to ensure that our list covers a wide range of needs.
The 5 Best 80 Gallon Air Compressors (Comparison Table)
Disclaimer: This article contains affiliate links where I may receive a small commission at no cost to you if you decide to make a purchase.
What is the Best 80 Gallon Air Compressor? Here Are Our Top Picks:
Essentially, an air compressor is a device that converts power (usually from an electric motor or gasoline engine) into pressurized air. The compressor compresses the air, which raises its temperature, and then delivers it to an air tank.
From there, the compressed air can be used for a variety of applications, such as powering pneumatic tools, inflating tires, or operating a paint sprayer.
Depending on the size of the tank and the power of the compressor, air compressors can be used for both small and large projects.
Without further ado, here are the five best 80-gallon air compressors on the market:
1. DeWalt Two-Stage Air Compressor DXCMV5048055 (80-Gallon)
- The DEWALT 2 stage air compressor is built with a 5-HP TOPS motor to provide long life and quiet operation, Air Compressor Voltage: 230
- The integrated control panel has a tank and pressure gauge and 2 quick-connects for convenient control, Air Delivery SCFM @ 175PSI (CFM): 17
- This compressor delivers plenty of air to run multiple tools at the same time to get the job done faster, Air Delivery SCFM @ 100PSI (CFM): 17.9
- The thermal overload protection system motor protects the motor from voltage fluctuations, Nozzle Fitting Size: 3/4-in, Horsepower: 5
- This air compressor comes from the factory with synthetic blended oil already installed, Height (Inches): 80, Length (Inches): 31.5, Width (Inches): 34.7
If you’re looking for a powerful air compressor that can handle the most strenuous jobs, then the DeWalt DXCMV5048055 is a perfect choice. This 80-gallon compressor features a 5 HP motor that provides plenty of power to get the job done. It also has a two-stage pump that delivers 175 PSI of max pressure, making it ideal for use with heavy-duty tools and equipment. Plus, the oil-lubricated pump ensures smooth and consistent operation.
This 2-stage air compressor doesn’t require any magnetic startup. What does this mean for you? A quicker startup time and increased efficiency. This machine alone is enough to run multiple air tools simultaneously.
One of the best things about this is the assembly of all the parts and pieces, including the roller bearings, steel disc valves, and flywheel are perfectly working together to ensure that the pump has a long lifespan and efficient compression.
The air compressor also has an 80-gallon ASME air receiver tank that stores compressed air for extended use. And with a max PSI of 175, this machine can handle just about anything you throw at it. With its cast-iron housing, the DeWalt DXCMV5048055 is built to last – even in the most demanding work environments.
- Durable cast-iron construction
- Two-stage pump for increased efficiency
- Oil-lubricated pump for smooth operation
- ASME air receiver tank for extended use
- Quick startup time
- Not as stable, as it needs to be bolted on the floor
2. Powermate Air Compressor VX PLA4708065
- Features a Powerful 240-Volt, 15-Amp Motor that Delivers 4.7-HP
- Offers a 155-PSI Maximum Pressure
- Provides 14-CFM at 90-PSI for Longer Air Tool Run Times on Ratchets, Impacts, Spray Guns and Hammers
- Features a 80-Gallon Capacity Tank Durably Built from Steel
- Includes a Oil-Lubricated Pump with a 1-Piece Cast-Iron Crankcase and a Full Cast-Iron Cylinder Body
Powermate, one of the biggest brands in terms of manufacturing air compressors, does not disappoint with this 80-gallon unit. With its 4.7 HP motor that delivers mighty 230 volts of power, this air compressor is the best out there for a home garage.
It’s ideal for small businesses, home workshops, or even simple projects done inside your garage.
The 14 CFM at 90 PSI rating ensures that this compressor can handle large projects with ease, with the 155 max pressure means that it can handle even the most strenuous tasks.
The oil-lubricated pump keeps the compressor running smoothly, and comes shipped with a manufacturer’s synthetic oil protecting the pump from damage. You don’t have to purchase the oil separately.
One of the primary features of this is its 3-cylinder design. It’s a time-tested design that provides years of reliable service. The cylinders are cast iron, which means that they can withstand extended use and wear and tear.
- 3-cylinder design for reliable performance
- Time-tested pump design
- Cast iron cylinders for extended use
- Oil-lubricated pump for smooth operation
- Comes with synthetic oil
- Also needs to be bolted down for stability
3. Campbell Hausfeld Vertical 80-Gallon Compressor XC802100
- Features an Oil-Lubricated, two stage pump to increase the compressor's longevity and reduced noise
- Designed to tackle a wide variety of jobs, from rotating wheels, painting furniture, grinding welds and heavy duty nailing
- 230 volt, 5-running Horsepower, heavy-duty induction motor creates maximum pressure to operate a wider range of tools while maintaining longer air compressor run times
- To 80 gallon vertical ASME tank maximizes floor space, leaving a reduced product footprint
- 175 PSI max pressure, 11.9 SCFM @ 90 PSI and 11.3 SCFM @ 175 PSI
For shop owners, mechanics, or anyone who needs a powerful and reliable air compressor, the Campbell Hausfeld might just be what you need. For an 80-gallon air compressor, its 5-HP motor is nothing to scoff at and can run most air tools without any issues.
The Campbell Hausfeld also has a two-stage pump which means it can reach higher pressures more quickly and efficiently than a single-stage pump. It’s also oil-lubricated allowing for smooth operation and longer-lasting life.
To top it off, instead of the typical 2-year warranty that most manufacturers offer, this one comes with a 3-year limited warranty meaning you’re covered for a longer period of time.
This unit uses compressor oil, which already comes with the unit, allowing you to start using it right away without having to run to the store for more supplies.
Running at 175 maximum PSI, the Campbell Hausfeld can power most air tools without any issues and stands vertically, allowing you to make the most out of your garage or workshop space. Heavy-duty jobs won’t be a problem for this workhorse. Recommended for grinding and sanding, this air compressor can power through just about anything.
- Runs for longer hours without overheating
- 5-HP motor for powerful performance
- Two-stage pump for efficient compression
- Oil-lubricated pump for smooth operation
- Comes with a 3-year warranty
- The unit is a bit noisy
4. Industrial Air 80-Gallon Two-Stage Air Compressor IV5048055
- Offers Either 17.9-CFM at 100 -PSI or 17.0-CFM at 175-PSI
- Features a Heavy-Duty, Industrial Design that Protects the Motor from Voltage Fluctuations
- Offers an Expertly Designed Heavy-Duty, 5.2-Horsepower Motor that Operates on 230-Volts
- Includes Rugged Cast Iron Materials Utilized to Manufacture Both the 80-Gallon Tank and the Two Stage Compressor Pump
- Includes a Pre-Wired and Mounted Magnetic Starter
The Industrial Air IV5048055 is a two-stage air compressor that is designed for heavy-duty use. With its impressive cast-iron construction, this unit can withstand extended use and abuse. It offers a number of features making it deal for industrial or commercial use.
If you’re living in a cold area, getting the motor to start might be a problem. But with the built-in mounted magnetic starter feature, you won’t have to worry about that anymore.
Additionally, it has a thermal overload protector preventing damage to the motor despite its powerful performance.
To top it off, it also comes with a control panel which makes it easy to monitor and adjust the pressure settings. You can also monitor the oil level with the sight glass, so you know when it needs to be changed.
- Built-in mounted magnetic starter
- Thermal overload protector
- Control panel for easy pressure adjustment
- A sight glass for easy oil monitoring
- Not the best choice for heavy-duty projects
5. EMAX Two-Stage Air Compressor
- Quiet, Industrial Air Compressor designed for up to 50,000 hours of use (with proper maintenance) and features low RPM pumps
- Super Quiet Air System — Built to last!
- Flow-Tek concentric disc valves deliver maximum performance and longevity
- Pump features a precision-balanced, solid cast iron crankshaft with Timken-Style stainless steel roller bearings to ensure smooth and efficient operation
- Comes with a reliable, five-year warranty
The EMAX two-stage air compressor can deliver a 70% duty cycle with 36 CFM at 90 PSI. This means that it has the capacity to deliver more compressed air for longer periods of time without the need to stop and cool down.
Thanks to its two-stage pump, the EMAX can reach higher pressures more quickly and efficiently. But what impressed us the most is its splash lubrication feature ensuring that the pump is always properly lubricated. This prolongs the life of the unit and ensures smooth operation.
If you’re not a fan of noisy compressors, then you’ll be happy to know that this one runs the quietest operation amongst all the other compressors on our list. With a system that dissipates and filters out noise, you can easily have a conversation without having to raise your voice. You don’t have to worry about the noise, despite having its strong 7.5 HP motor.
Of course, we wouldn’t want to compromise its durability and functionality, but similar to the other units, this one is also made of cast iron.
One thing that you should consider when buying this unit is that it far exceeds the compressor requirements for an 80-gallon air tank. Most air tools won’t require this much, so if you don’t feel like you’ll make use of it, think if you want to pay a bit more extra for features you might not use.
- 70% duty cycle
- Splash lubrication system
- Quiet operation
- 7.5 HP motor
- What We Don’t Like:
- A bit on the expensive side
- A little bit on the expensive side.
A Buyer’s Guide: Things to Consider When Buying an 80-Gallon Compressor
You know you need a bigger air compressor. The 20-gallon tank doesn’t have the air capacity to keep up with your demand. However, an 80-gallon compressor is a huge leap and requires a bigger investment on your end. This means that you can’t just go and buy the first one you see. You need to carefully consider a few factors before making your purchase.
With that in mind, here are a few things you need to take into account when shopping for an 80-gallon air compressor.
1. PSI and CFM Requirements
The most important factor that you need to consider is the PSI and CFM requirements of your air tools. PSI refers to pounds per square inch and CFM is the volume of air being pushed out per minute.
This might be too technical for some, but these two parameters are the most important ones you need to take a look at when buying a compressor. With that being said, you should at least be able to have a little understanding on what these are.
Generally speaking, the higher the CFM value is, the more powerful the air compressor is. This also means that it can run more tools simultaneously without any issues. So if you’re planning on running more than one tool at a time, then you need to make sure that the CFM value is high enough.
As for PSI, this measures the air pressure being pushed out by the compressor. The required PSI will depend on the air tool you’re planning on using. Some tools might need more PSI while others can work with lower values.
2. Stage (Two-Stage or Single-Stage?)
When you’re out shopping for an 80-gallon air compressor, you’ll come across two different types of compressors – two-stage and single-stage. So, what’s the difference between the two?
A single-stage air compressor can only compress air to a certain point. This is due to the fact that it can only reach so much pressure before it has to stop and cool down. On the other hand, a two-stage compressor can reach higher pressures more efficiently thanks to its two-stage pump.
This means that a two-stage air compressor can run for longer periods of time without the need to stop and cool down.
With that being said, understanding your primary needs for the compressor should help you decide which type is ideal for you. If you need a compressor that can run for long periods of time, then a two-stage compressor would be the better option.
Because a two-stage compressor can reach higher pressures, it’s also more expensive than a single-stage compressor. So keep that in mind when making your decision.
3. Ease of Use
Another aspect you need to take into consideration is how easy the compressor is to use. If you’re not mechanically inclined, then you might want to stay away from compressors that require a lot of maintenance.
What are you going to use it for? Do you intend to use it for simple tasks, or do you intend to use it for more demanding projects?
Less demanding tasks may also mean the machine is easier to use as it doesn’t have a lot of features and other complicated parts. On the other hand, more demanding tasks might require a compressor that’s a bit more complex and has more features to offer. It really all boils down to what you need it for.
The last thing you want is to purchase a compressor that’s too complicated for you to even use. This will just end up being a waste of money. So be sure to take this into consideration before making your purchase.
4. Horsepower (HP)
The next factor you need to consider is the horsepower (HP) of the compressor. Horsepower refers to the power output of the compressor’s motor. Simply put, a higher horsepower motor means it’s more powerful. This also means that it can run more tools at the same time without any issues.
However, this doesn’t necessarily mean that you should just go for the highest HP value you can find. Higher horsepower also means it consumes more electricity. You’d want to go and find a machine that strikes the perfect balance between power and energy efficiency.
Generally speaking, go for an air compressor unit that has sufficient horsepower capacity to run for the type of projects you’re planning to use it for.
5. Power Source
Compressors can be classified into two categories – electric and gas-powered. Each has its own set of benefits and disadvantages that you need to take into consideration before making your purchase.
Performance-wise, many experts agree that there’s not much of a difference between the two. However, these aren’t the only things that we need to take into account.
Gas-powered air compressors must be used outdoors. It produces fumes that can be harmful to your health if used indoors. Additionally, most models that use gas are also louder, so you’d want to take this into consideration.
Electric air compressors, on the other hand, can be used both indoors and outdoors. They also run a little bit more quieter than gas-powered models.
But there’s one major downside to electric compressors – they require a lot of power to operate. This means that you’ll need to have an outlet that can handle the voltage and amperage ratings of the machine.
Gas-powered air compressors are mainly used in remote work sites where there’s no access to electricity. They’re also used by professionals who need a lot of power for their projects. If you don’t fall into any of these categories, then we suggest going for an electric air compressor instead.
6. Noise Level
Let’s admit it – at some extent, we already know that these huge machines can be quite noisy. However, wouldn’t it be a bit better if we can tone down the noise just a little bit?
When deciding which air compressor to buy, be sure to take the noise level into consideration. Some models are definitely louder than others, particularly the bigger ones. This is because they have larger assembly parts and more moving components.
Some of the best air compressor brands out there offer models that run quite quietly. This is thanks to their unique engineering and design. If noise reduction is one of your priorities, then we suggest going for these models instead. You may also want to consider synthetic oil for your compressor to further reduce the noise it produces.
7. Aftersales and Warranty
Just in case something goes wrong with your purchase, it’s always a good idea to have some form of protection. This is where an aftersales service and warranty come in handy.
The best air compressor brands offer excellent aftersales service. This means that they have a team of experts who are always ready to answer your questions and help you with whatever problem you may have.
Additionally, they also offer a warranty for their products. This shows how confident they are with their craftsmanship. Be sure to take advantage of this by reading the warranty agreement carefully before making your purchase.
8. Voltage Power
Last but not least, you need to consider the voltage power of the compressor. Compressors typically run from 200 to 240 volts. This means that these pieces of machinery require a lot of power to operate.
As a result, you’ll need to have an outlet that can handle this kind of voltage. If not, it can trip your circuit breaker or even worse, cause a fire.
You also need to take into account the amperage rating of your compressor. This is the maximum amount of current the compressor can draw. The higher the amperage, the more power it will consume.
What is the best air compressor for a home garage?
The Powermate Air Compressor VX PLA4708065 is ideal for small businesses, home workshops, or even simple projects done inside your garage.
What is the quietest 80-gallon air compressor?
The EMAX Two-Stage Air Compressor dissipates and filters out noise so you can easily have a normal conversation therefore compared to all the other compressors on our list, this one has the quietest operation.
Best 80 Gallon Air Compressors: Final Thoughts
Whether for home garages or commercial use, investing in an 80-gallon air compressor requires serious consideration. This is a major investment, and it pays to do a bit of research before making a huge purchase. Make sure that you go for a durable one that offers optimal performance.
The good news is, that you won’t run out of options when shopping for an 80-gallon air compressor. There are plenty of brands and models to choose from, each offering its own set of features.
We hope our list helped you narrow down some of your choices, along with the buyer’s guide we’ve included. Consider taking all of the factors we’ve mentioned into account before making your final decision. After all, this is a purchase that you’ll likely use for many years to come.